In order to lift the front end you need to make sure that there
is enough room for the tie rod to clear. Otherwise it will end up bent and that
will not only wreck your wheel alignment but also make steering very hard. If
have seen this done a few ways. One way is to bend the tie rod, this changes the
geometry of the steering and allows one tie rod to flex more than the other.
Another way it to bash it down with a hammer. This warks but looks very rough
and is very hard if using an early pan due to the thickness of the tunnel.
My preffered method is to cut out the frame head and weld in
some 3" pipe with a 4mm wall. This is not real hard to do if you are a
competant weld and have an angle grinder and a bit of time.
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Step 1 : Firstly mark out where the tie rod will sit
on full lock each way. It is best to undo your front shockies and jack the
front end in the air to allow the front to get full down travel. Then
simply turn the wheels fully to the left and scribe the tie rod line ,
then repeat to the left. You should now have a left extreme and a right
extreme and two lines scribed on the tunnel. |
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Step 2 : once you have done the marking cut the lines with
an angle grinder. I use a 9" but a 4" will do. Once they are cut
place the tie rod back on and check that you have given it enough room. |
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Step 3: You can then cut across the ends and fold them up to
get to the inner tunnel. Cut it is the same style. Once it is all cut,
once again put in the tie rod and swing the wheels from left to right.
Ensure that there is at least 6mm between the tie rod and tunnel at all
times. Then weld the inner tunnel to the outer tunnel at the front and
rear of the hole. |
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Step 4: Now you can weld in the half cut 3" pipe. This
give the tunnel back its strength. Tack it in place first and make sure
everything still clears. If it doesn't cut some more metal. Once you are
happy weld the pipe solid and neaten up with a grinder if required. |
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As you can see from the side view it allows quite a
lot of room for the tie rod to move. Even with all this extra room the tie
rod is still only 2 - 4 mm from the metal on full travel and right hand
lock. It will ,however, be enough to stop the rod hitting. |
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The finished product. A bit of kill rust and when she dries
some road tar and it looks like factory ..... |